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Phillosoph

Rucksack Packing

My previous article was on taking the foundation survival items to the next level.
Having given you a list of items that you might need, some comments on how to carry it were logical.
It is always prudent to get some different views on a subject, particularly if it is a subject you feel you are already familiar with. Even after my many decades, I occasionally I pick-up a new idea, such as using a sandwich box to carry a wash kit!
And so, I find myself browsing videos and webpages on rucksack packing.
There is no single right answer, but a couple I encountered do stick in my mind.
One character starts by producing a waterproof bag. This is one of the expensive drybags that cost more than a reasonable takeaway:
“These are my waterproofs! Always keep them in a drybag!” they tells me, very proud of themself.
Why?, I ask the screen. Are you worried that they might get wet, or is it to stop them drying out once they are wet?
If it is raining heavy enough to penetrate the rucksack, I want to be wearing the waterproofs, so a bag to keep them dry is redundant. Once they are actually wet, I will be stowing them somewhere on or in the rucksack where they can drain and dry.
Nit-pickers will doubtless waste time thinking of rare scenarios where having the waterproofs in their own dry bag will be valid, but I will move on.
It is not an efficient packing strategy nor use of money that could be better spent on something else.
A lot of rucksack packers have a selection of accessories for their electronic gadgets. I have to marvel that many of them carry numerous flexible electronic cables in hard cases, yet are content to throw expensive and valuable compasses in pockets or soft pouches.
Once I have some funds, I intend to find a rigid camera case suitable for my best compasses. That is a post for another day.
If it is a “72‑hour pack”, why carry boot polish and associated brush and paraphernalia? Freshly polishing boots only adds a little to their water‑resistance, and your boots should not be totally water‑proof anyway.
Air needs to circulate, your feet need to breathe and the interiors need a chance to dry‑out once water gets in over the tops. And you are better advised to wear matt-finish boots in a natural or neutral colour(s).
I can recall only one three week or more duration trip where I bothered to carry boot‑cleaning items. Most trips were to a climate and/or season where canvas or canvas and Goretex boots could be worn.
When carried, my boot cleaning kit was a single brush, can of polish and a shred of rag carried in an old cotton sock. Sock could be used to buff the cleaned boot.
Rather than continue on this vein, I will pass on some useful ideas that I have gathered over the decades.
Firstly, I will suggest a premise:
• Your pack will contain some items that you do not want to get wet. For example, your warm clothing, your bedding, your food etc.
• There are some items that will get wet, and once wet you will want them to dry. This includes parts of your tent, your waterproof clothing, etc.
• There will be some items in your pack that it does not matter if they get wet. This includes water bottles, cooking vessels, canned or pouched food, etc. If the exterior is contaminated by water containing sewage or microbes, that needs to be addressed, but leaving these items out in a quick rain shower would not be a concern.

Bags within Bags

A well thought out bag is a bag of other bags.
No rucksack should be considered to be totally waterproof. Thus, one or more waterproof liners are used to enclose the contents.
Items within these liners will themselves either be in plastic bags or stuff sacks.
You can buy drybags large enough for the main compartment of a rucksack. Some armies issue these, although examples may have gone through many hands and no longer be fully waterproof. Personally, I have never used these.
A heavy-duty plastic sack is a good alternative, and the usual choice before drybags were commonly marketed.
I used to be able to get 100 litre yellow bags from work. The current ones have things like “clinical waste” and “biohazard” printed on them, so not something that may be re-purposed and used in public!
The plain yellow bag I currently use has served on many trips.
Should I need to replace it, I am considering an orange plastic survival bag for the role. This could be cut down to size, or used intact with the mouth partially rolled down. In the latter case, it may still be used as an emergency shelter, or as a signalling panel.
Incidentally, if things turn extreme, your feet may be kept warmer by placing your feet (or the foot of your sleeping bag) into the emptied rucksack. If that bag contains the emptied liner or the end of the orange survival bag, so much the better!
When the tactical situation allows, I highly recommend using a light coloured bag as a liner. It is much easier to find items within a yellow or orange bag than in a black rubbish bag or dark-coloured liner.
There is an obvious niche in the market for sand-coloured plastic liners or drybags. Failing such an item, try a clear bag.
If you expect your pack to see heavy use, it is not unreasonable to “double bag” your main rucksack compartment. When I add the orange survival bag, the older yellow bag will probably be place around it, if it is still reasonably intact.
Similarly, if attempting to cross a river, placing a black rubbish bag or two around your rucksack liner is prudent. A few rubbish bags may be squeezed into the corner of a pack and take up very little room, but can prove useful.
Clear bags are useful in the construction of solar stills or transpiration traps.
I am sure someone will soil their panties over my use of plastic bags. The real issue is the disposal of plastics, not the use of them. I expect my bags to be in use for years, possibly decades.
Some people pack the contents of their rucksacks in colour-coded stuff sacks or packing cubes. Acquiring a suitable variety of colours and sizes may take some effort and expense.
Most stuff sacks are not totally waterproof, so for things you want to keep dry, such as clothes or food, you will probably end up lining the bag with a plastic bag or two anyway.
For many items, you may be better packing them in clear plastic bags and not bothering with a stuff sack.
Clear plastic lets you see what is actually in the bag rather than memorizing stuff sack colours. You may even label the bag with its contents with a marker pen.
If planning a trip or building an emergency or camping kit, I strongly suggest that you stock up on some five‑ or ten‑litre clear plastic bags, such as freezer bags. Avoid getting rubbish bags in “biodegradable plastic”!
Bags that can be sealed watertight, such as “Ziplocs” are an obvious asset.
You should probably invest in a quantity of smaller bags too. These may be used for carrying EDC items or making fire kits.
Items that are particularly vulnerable, or that may cause serious problems if they leak, should be double-bagged.
A range of plastic bags is a much more prudent initial investment than a flashlight that can be seen from the moon!
If your bags do not have sealable closures, avoid overfilling them, roll over the opening and secure with mini-bulldog clips. If you lose a clip, or put it to another use, such as hanging up a survival blanket as a reflector or signal, twist the bag shut and use your cordage in a strangle knot. You may alternately roll the opening and use a piece of duct tape, but this solution may have only limited life.
Stuff-sacks are good for items that do not need to keep dry, such as your frying pan, or stuff you want to breathe and become dry, such as waterproof clothing.
Patrol Pack with Extra Side Pouches

Putting It Together

The above is the “how” of “how to carry items”.
The “where” is based on frequency/urgency of need and on the bulk/mass of the item(s).

Popular High or Outward

Items that are frequently needed, or may be needed in a hurry, are placed where they are most accessible. Such items are often carried in the external pouches and/or lid pocket of a large rucksack.
Smaller items, that might be hard to locate within the main compartment, also tend to get carried in external pockets.
Most large rucksacks would be considerably improved by more external pockets, and more smaller pockets and/or interior divisions to better organize gear!
My favourite hostelling and hotel rucksack has six large external pouches. I knew the water bottle would be in the bottom-left side pouch, my wash kit and towel in the bottom right-side, and my journal and medical kit in the top, front.
I could even send someone else to fetch the medical kit by being able to unambiguously describe its location.
Items that are not so frequently used, or only carried as spares, tend to be placed toward the bottom of the main compartment. You will only need to unpack your sleeping bag once a day, for example, and not until your tent or shelter is erected. The sleeping bag is thus at the bottom of the main compartment.
You do not need your sleeping clothes until your sleeping system is set up, so this clothing will probably be stored under the sleeping bag.
Some packs have the main compartment divided into two sections, often with a removable partition and separate access to the lower section. The lower part is used for your sleeping bag and related items.

Hard Up, Soft Down

A sleeping bag is soft and compressible, which is another reason it is carried toward the bottom of the bag.
Denser items, such as spare water bottles, canned food and cooking vessels are held towards the top of the pack, so their weight helps compress the items below. These items may be needed more than once a day.
Conventional wisdom is that heavier items should be carried towards the top of a pack, and close to the back.
I have seen an alternate view that ammunition should be carried with the sleeping bag in the lower compartment to avoid the pack becoming excessively top heavy. This rather depends on just how much you are carrying.
In general, I would keep the dense items “high and to the back”, but keep in mind the option of redistributing some items if the pack becomes excessively top-heavy. Better still, have a rethink of what you are taking!
I have previously written about what to carry in a daysack, so will not repeat that information here, although some of those concepts will also apply to what items and how you carry them in a “big pack”.
In a previous blog, I explained my use of a soft-core pack, which allowed me to easily transfer a number of useful items between different packs.
In a follow-up, I suggest a similar range of items packed into the detachable side pouch of a military rucksack. This pouch would be worn as a pack when the large pack was not, but when a soldier might still have need of items such as googles, extra water, protective gloves, dry socks, or rain poncho.
The other side pouch would carry CBRN items, and also be carried if such threats were anticipated.
Many modern soldiers carry lots of items on their webbing that are not immediately combat relevant and would be more efficiently carried in a light pack.
A Daysack
On many of my trips, I have ensured there was room at the top of my main pack to carry a daysack. This was packed with most of the items that I might need to hand for a day sightseeing. Many of these items were things it was always handy to have at the top of a main pack, such as a rain jacket, toilet roll and sun hat. Effectively, when the daysack was in my large pack it served as extra pockets.
I could dump my main bag at my accommodation, grab the daysack, transfer across my water bottle and journal, and I was set to see the town.
Some soldiers advocate carrying a “grab bag” of “mission essentials” at the top of their pack. This will contain relatively dense items such as ammunition and communication gear. The idea is that if the main pack needs to be abandoned, the grab bag and its contents go with the soldier.
An extension of this idea is that under the grab bag there should be a bag of “personal admin” gear that may be taken with the grab bag if possible.
Some soldiers already carry an unpacked daysack within or strapped to the outside of their large pack.
It seems to me that the above ideas may be combined with the creation of a daysack that fits into the upper part of an army large pack. The daysack would have an upper section optimized for carrying dense “mission essentials”, and a lower section for “life support” such as 24 to 36 hours of rations, a brew kit, a stove and mess kit/canteen cup.
This “assault pack” would have a compartment for a water bladder and provision to attach the side-pockets of the large pack, holding the contents suggested above.
Which “personal admin” items belong in the small pack and which should remain in the large pack will probably be hotly debated in certain circles and forums!
As is so often the case, I digress! Back to the topic of rucksack packing.
For convenience, I will divide the contents of a large pack into seven generic categories:
• Clothing
• Cooking
• Food
• Water
• Sleeping
• Shelter
• Miscellaneous/Any Other Business.

Clothing

You will probably have several bags of clothing, based on form or function.
Most of your clothing will be packed into waterproof plastic bags. Several small bags may utilize the available volume better than on larger bag. “Dirty laundry” I tend to keep in a stuff sack, so that it may air.
Recently washed items such as socks may be tied to the outside of the pack, or held in a mesh bag pinned to the rim of the pack flap. This lets them air dry, and they may be easily slipped under the flap should it rain. Some rucksacks have external mesh pockets which are useful for drying your laundry.
Rain clothing is carried in stuff sacks. My rain poncho will be with my soft-core bag or side-pouch, along with some cordage and light pegs so that it may be used for a shelter.
A rain jacket and trousers, if carried, will be in a readily accessible area such as a side pocket, lid compartment or top of the main compartment. If the storm clouds are gathering, these items may be placed directly under the top flap, above the snow‑lock for immediate access.
Rain items tend to migrate, depending on if they are wet or dry.
If wet, they are generally left unbagged and slipped under the pack flap or strapped to the outside of the pack to dry.
You will probably have a plastic bag for your socks in the main compartment. It is also prudent to have at least one smaller Ziploc bag holding a single pair of socks in a more accessible location. If away from your pack, have a bagged spare pair on your person.
If conditions are bad, change into dry(er) socks whenever you can. Let the wetter pair air dry, bag them if they get dry.
With most clothing, I usually reckon on “wash, wear and spare” unless carrying a lot of other gear, or a very short trip, in which case it is “wear and a spare”.
Socks are an exception, and it is not a bad thing to have a few extra pairs.
Underwear may be bagged with your socks, or separately. If you are packing an emergency or bug-out bag, you may have several different types of underwear to suit different seasons and conditions. Bag these separately, according to type.
Spare shirts and trousers are carried in the main compartment.
If you carry a spare uniform or set of clothes for sleeping in, bag these separately and stow at the bottom of your bag under the sleeping bag.
You will need a warm jacket or jumper should the weather be colder than expected, and to prevent you from chilling once you cease a hard activity. This should be bagged individually and carried in the main compartment, but above the spare and unused clothing so it is relatively easy to access.
Hats, gloves, scarves and bandannas, if not already being worn, some, at least, should be readily available in a side or lid compartment.
You may need several different types of gloves available.
It is prudent to carry spares of hats, gloves, neck gaiters and the like. These may be bagged in the main compartment if space is needed for other items in the outer pockets.
Most clothing items take up least space if rolled. There will be exceptions to this general rule of thumb, so experiment!

Cooking

Cooking is treated as a separate category to food.
On many of my “city-breaks” I have not carried any form of stove or cooking vessel.
Some backpackers take to the wilds only carrying food that will be eaten cold.
In general, you should have some means by which you are able to heat-treat water.
For general camping, I carry a pair of billies and a frying pan with a folding handle.
For more basic cooking, a canteen cup will serve, but a European mess kit is better.
The use of cooking fires is not permitted in many areas, and an unmodified canteen cup and many camping cook sets are not particularly suited to such heat sources. You will need to carry some form of stove, and an adequate supply of fuel for it.
Being relatively dense items, your cooking vessels, fuel and stove should ride high up in the main compartment, helping compress the clothing and sleeping bag below.
You will eat or brew‑up more frequently than you change clothes, so these items also sit high for ease of access.
Stuff sacks are suitable for many of these items. Fuel containers that could leak should be placed in plastic bags and packed so that they stay upright. Fuel in general should be kept dry, so pack it in plastic bags. This also reduces any odours the fuel may produce.
Brew‑kit items will also be vulnerable to water and should be in a plastic bag.
Canteen cups, and British and European mess kits are of a shape that allows them to fit in a relatively narrow pouch. Some types of stove are also very compact.
Some travellers like to carry these in the side pocket of a large pack. There is usually room also for some fuel, a brew‑kit and about a day’s worth of food and snacks. This makes these items very accessible, and is particularly useful if you tend to stop to brew‑up every 90 minutes. Additional fuel will probably need to be carried in the main compartment.
The downside of using a side pocket for your cooking kit is that you might need this side pocket space for something with a higher priority. Another problem is that your stove and other items will be rather vulnerable in this position. If anyone else is likely to handle your bag, expect it to be knocked over, manhandled and possibly tossed off the back of a trailer. If you have to trust your large pack to airline baggage handling, I suggest you repack the stove and other vulnerable items to the main compartment.

Food

Most of your food will be in the main compartment, above your clothes. You should be eating more often than you change your clothes, and the mass of the food helps compress clothing and sleeping bag.
Most of the food will be in plastic bags. For many things such as rice or flour, double bagging is a good idea. Yes, I have travelled carrying and using flour. I have read Kephart and James Austin Wilder.
I once saw a backpacker’s guidebook advocate carrying dried rice in a plastic ice cream container. I still have no idea why the author thought that was necessary.
Many packaged foods are already in a form suitable for carrying in a rucksack. You might throw them in a bag just to keep them together. Canned goods are also generally “good to go” right off the shop shelf.
Some fresh foods, such as fruit, cheese and bread may be better kept in their paper bags. Pack fruit carefully so it does not get smushed.
In the past, I have carried some spices and condiments in 15 ml centrifuge tubes. Essentially, screw-capped plastic test tubes. More often used items were in 50 ml tubes. Curry powder, chilli powder, cayenne, cumin, salt, sugar, powdered garlic, Tabasco sauce, soy sauce and Worcestershire sauce can add welcome variety to meals. In hindsight, many of these could have been carried in small Ziplock bags, with the tubes only being used for the liquids.
Snacks, trail-mix and food for that day may be carried in external pouches for easy access. Some of these items end up in jacket pockets if you tend to “graze as you go”
In bear country, you will need a line and net to cache your food and other items..

Water

Water is quite heavy, so ideally rides near the top of your pack, near your back.
Many more modern rucksack designs include a compartment designed to carry a hydration bladder. Those that I am most familiar with are against the back and high up, so are the most efficient position to carry a large volume of water.
I suggest you get the largest hydration bladder that you can afford that is compatible with your pack, so a significant part of your water is carried where its mass is best dealt with.
Another advantage of such a hydration bladder is it lets you drink any time you want, or at least any time while you are wearing your pack.
Hydration bladders designed to attach to the outside of packs should be mounted as close to the top and back as practical. These may be better off carried within the main compartment for protection.
More conventional bottles are best carried in the main compartment, close to the top and the back.
If you do not have a hydration bladder, you will want to carry one bottle where it is readily accessible, such as in your daysack or an external pocket.

Sleeping

I once met a young Dutch backpacker who was rather offended that I was carrying my sleeping bag inside my rucksack.
“You are supposed to strap it to the outside!” he protested.
“But it fits inside! I have plenty of room.” I argued. Just to compound his annoyance, I was camping, so was also carrying a tent, stove, cooking kit and my daysack in my bag, while he was hostelling and had his pack so filled he had to carry his sleeping bag outside.
Admittedly, my Alaskan Packboard is a roomy beast, and I was using tricks such as wearing silk shirts. And my sleeping bag was my little Merlin Softee, which has a packed size about that of a rugby ball, without needing compression straps!
There are several approaches as to how to carry sleeping bags.
Firstly, use the right bag for the season and expected conditions. If you are hostelling in the Mediterranean in summer, you do not need your heavy, bulky extreme Arctic-rated bag!
On other pages I have given advice on what sleeping bags to acquire.
If you have to carry a sleeping bag on the outside of a rucksack, be aware that your bag is not protected against abrasion nor water. The stuff sack or compression sack you use with your sleeping bag is generally lightweight nylon.
Our ancestors knew to roll their blankets in a ground-cloth or gum blanket. This never seems to occur to many modern travellers.
It may be prudent to find a sports bag or similar that can fully enclose your sleeping bag. If necessary modify the sports bag with attachment points to keep it more securely attached to your pack.
Inside the sports bag, have a plastic bag big enough to hold the packed sleeping bag. Generally you want your sleeping bag to dry out from any moisture it may have absorbed in use. If the heavens are about to open, or you plan to ford a river, put your sleeping bag in a plastic sack to prevent it getting any wetter.
Where to carry the strapped sleeping bag? Possibly the most common solution is to carry it on the bottom of the pack. This is not so bad when walking, but can get in the way if you try to sit with your pack on.
Top of the pack is generally not so practical. I have seen soldiers try this, then discover they cannot raise their heads to fire when they have gone prone. Even if you keep on your feet, you may feel that your pack seems top-heavy.
A sleeping bag strapped to one side of your pack can get interesting if you try to navigate narrow doors or use crowded public transport. It may also throw off your centre of gravity. I have sprained an ankle carrying too much weight on one side (I had a sports bag instead of a rucksack). Similarly, a bag strapped to the front of the rucksack, projecting behind you, can cause problems, assaulting strangers and demolishing scenery.
As you will have gathered from previous sections, a sleeping bag can be carried in the main compartment of a large pack, and should be placed close to the bottom. You only need to unpack your sleeping bag once a day, and it can be compressed by the mass of other items above.
First time you put a bag in your large pack, it can be a shock! Some bags will appear to take 50 to 75% of the volume. How will you be able to carry all the other stuff you have?
Generally, sleeping bags are an item you do not roll to pack.
Your new sleeping bag probably came nicely rolled up in a stuff sack or compression sack. You can drive yourself mad trying to get it back inside in the same configuration.
The best way to pack a sleeping bag is to insert the foot part into the sack, then grab handfuls and cram them in, pushing them down as far as possible and into any empty space you feel. Takes a fraction of the time and is probably better for your bag.
If you have compression straps, first “foot and cram” as described. The best method I have found is to then sit on the sack and incrementally tighten alternate pairs of straps.
It is worth repeating that for long-term storage, sleeping bags should not be kept in stuff/compression sacks. Mine are loose in large plastic bags to keep the dust off. My down bag is in a roomy cotton sack the manufacturer thoughtfully provided.
One of the problems of a bag in a stuff sack or compression sack is that it is fairly dense and will not compress much more. It may not be the best shape to efficiently use the interior volume of your rucksack.
An alternate approach is to just not use a stuff/compression sack!
“Foot and cram” your bag directly into the bottom of your rucksack. This allows the bag to “flow” into any available space. An interesting variation of this is to use a bivi-bag as the waterproof liner you cram the bag into. A nice example of making one item serve more than one role.
Not using a stuff sack is a relatively new idea to me, so I have not had time to try this “in the field”.
As an experiment, I placed a bivi-bag in the bottom of a British Army large bergen. Into this I crammed my Merlin Softee and a -15°C three/four season bag (A Eurohike “Backpacker Micro III” I have lying around. Amazing what people leave behind and never return for!)
The results were promising. The bergen is still 50% empty, not including the volume enclosed by the snow‑lock. That is impressive for two sleeping bags and a bivi-bag. I expect the bags will compress further once some mass is placed above them.
Unpacking the bags seems quicker than if they were in stuff sacks. More importantly, they may be packed up very quickly, which is useful if you have to vacate the area quickly.
Even if your rucksack does not have a separate sleeping bag compartment, I recommend keeping your sleeping system in its own liner/bivi-bag outside the liner with all the other items.
Kip mats are another sleeping item that is often strapped to the outside of a pack. While bulky, they are less massive than sleeping bags so cause less problems with the balance of your pack.
Items tied to the outsides of packs may not fare well through baggage handling. Wrapping the pack in a dozen or so metres of plastic may only be a partial solution.
Some mats may be folded and will fit inside the main compartment. These may be carried outside the liner, and are usually placed close to the wearer’s back to provide extra cushioning.

Shelter

I was taught that your tent was to be carried inside your main compartment, but outside the waterproof liner. A tent will often be packed up while still wet, so the logic of this approach is clear. Outside the liner, the tent components have a chance to dry‑off while you are in transit.
Most modern tents come in a nice bag, probably fitted with carrying handles. You will want to re-purpose this. Chances are you will never get the contents back in this bag as neatly as they came from the shop.
Separate the tent inner and fly and place them in separate stuff-sacks.
Tent poles are usually carried down the corners of the main compartment, near your back. If your main compartment has a partition, it should have cut-outs at the rear corners to accommodate tent poles. If you are buying a rucksack with a partition, make sure it has this feature.
When packing your poles and tent bags, be careful that you do not damage the waterproof liner(s).
Your bag of tent pegs should be stored with the tent fly, unless you are so unfortunate to have an “inner pitches first” tent!
Tent pegs can be in a plastic bag or a small stuff sack. A clear plastic bag lets you see the contents, but won’t let the pegs dry so readily. Galvanized tent pegs should not corrode, but if you brought them from a budget source, they may not be quite what they claim.
It is a good idea to have an additional bag of spare and special purpose tent pegs. Store these in an outer pocket where they are readily accessible.
If the tent fly or inner got a good soaking, lightly fold it and carry it without its stuff sack, under the pack flap, over the snow‑lock. This will let it air and drain.
If you use a basha or tarp rather than a tent, packing instructions are effectively the same: Inside the bag but outside the liner.
Some individuals have squeezed a basha and associated items into the top pocket of a rucksack. There is not really much room for anything else, and getting it in and out may take several minutes and a black-belt in origami, which is not the best situation if you need to pack-up fast and get somewhere else.
Carrying a basha in the top compartment may increase the rain resistance of the rest of the bag. The same effect may be achieved by carrying the basha or tent fly just beneath the snow‑lock, although this may hinder accessing the main compartment for other items. Carrying your waterproof jacket and trousers at the top of the bag may produce the same protection but be more practical.
Some companies that customize rucksacks offer external poncho/basha pouches. Typically these are high on the front of the rucksack, just below the edge of the lid when it is closed. There are various ways to rig something similar, either as a pouch, or a square of tough material the shelter may be rolled up in. If going for the former, make sure there are drainage holes that let the contents dry.

Miscellaneous/Any Other Business

The above six categories include most of the items that will occupy most of the volume of your large rucksack.
This last category includes a variety of other items, some of which are very important, others less so.

Medical

My EDC includes a number of first aid items. There is a more extensive kit in my large rucksack. An intermediate level kit may be found in my daysack/soft-core pack. I have described the contents of these kits on other pages. Many of the contents of these kits are individually in plastic bags to protect them from water. The larger pouches are within clear, sealable waterproof bags.
Your medical kits should be readily accessible, so an external pocket is preferred. It should also be obvious what it is.
You may have to send someone else to fetch your medical kit. They should be able to find it with simple directions such as “My pack. Top, front pocket. Green pouch with a white cross.”

Washing

Wash kits are another item that I have described in other blog posts. It is convenient to have them in an external pocket so they may be easily accessed when wanted. Some items of a wash kit inevitably get wet, and an external pocket gives them more opportunity to dry. The wash-kit is a large pack item. It would be a rare circumstance when I would want to carry this in my daysack.

Lights

My girlfriend: “Flashlight!”
I rummage through my bag and produce a flashlight.
“How did you know I had a flashlight?” I challenged.
“You have everything!”
A flashlight lives in my daysack, or other readily accessible pocket. I have other sources of illumination on my person. My soft-core pack has a hand-crank flashlight from a pound store. It is 100% waterproof if I keep it in a Ziplock bag.
Some campers carry lanterns. I have had little use for them myself. I am more likely to go to bed than curse the darkness. My only lantern is made from a soda can and a candle.

Maps and Compass

I have a Suunto Clipper compass as part of my EDC. If heading to the wilds, I will have a larger compass either on my belt or in a coat pocket. A mirror sighting compass lives permanently in my German desert parka.
It is not a bad idea to have a spare compass in your daysack or large pack. Pack it so that it is well protected from damage and moisture.
Maps in current use should be carried somewhere accessible, such as the daysack or top pocket of a large pack. Maps not in current use should be bagged against water and may be carried elsewhere where there is room.

Emergency Items

Emergency items such as flares, smoke bombs, space blankets and similar should obviously be in an easily accessible location. Bear in mind that the emergency may begin with you being separated from your large pack.

Repairs and Spares

Your repair kit should be relatively compact. A few buckles, a minimal sewing kit, some bladder patches and some tape. This is described elsewhere.
Despite its low bulk and mass, it is a large pack item. Tucked into the corner of a lid pocket is probably a good location.

Cordage

Various sizes of cordage will prove useful.
It sould be easy to find and access. In addition what I carry on my person, the soft-core pack contains several kinds.

Books and Notepads

I like to keep a journal when travelling, so carry a notepad. Also good for recording anything interesting, or drawing pictures when there is a language barrier.
Not surprisingly, the notepad is in a plastic bag. It lives in the external pocket of my daysack, or an external pocket of my large pack, depending on what I am carrying.
Guidebooks and novels currently in use migrate between the daysack and external pockets of the large pack. Guidebooks for previous areas or areas yet to be visited ride in the main compartment where their mass compresses whatever is beneath.

Electronic Gadgets

I never carried electronic items on my major adventures. Even my beloved iPOD stayed at home. I preferred to experience rather than to photograph and record. I know this approach will be alien and probably incomprehensible to younger readers.
Rationalize the electronic gadgets and accessories you intend to carry in your pack. A couple of USB adaptors will remove the need to carry half a dozen or more different cables. A hand-crank flashlight that also works as a charger and radio is a better choice than a more expensive and heavier power bank.

Miscellaneous Bag

Tucked away in the main compartment of my large rucksack I have often carried a “miscellaneous bag”. This might be an old pencil case or a Ziploc bag. It contained anything I might need in the future, but not at present: My home house keys, travel card to get me home from the airport, money that I could not use in the present country, presents for people at home, and so on.

Other Paperwork

It is amazing how many packing lists never mention toilet roll! This needs to be reasonably accessible and kept dry. My soft-core pack includes a roll in a Ziplock bag with a 100 ml bottle of alcohol hand sanitizer.

Ammunition

If you are armed, a realistic quantity of ammunition should be on your person. Spare ammunition may be carried in your pack. Since ammunition is dense, and may be needed in a hurry, it obviously rides near the top of your pack, and close to the back.

Final Thoughts

If your pack is totally full, you should probably rethink.
You will need some free room for unexpected contingencies. And free space lets you move stuff around when looking for something. You do not want to unpack your pack every time you want something lower down.
Categories
Phillosoph

Mess Kits for Bug-Out Bags

I was reading some pretty useful advice on how to collect water while minimizing the chance of sediment and other large materials.
Hold the mouth of your bottle a fist-width below the surface to avoid floating debris (and mosquito larvae!). Hold it off the bottom to avoid stirring up silt. If the water is flowing, point the nozzle downstream to reduce the change of solids being washed in.
Cover the water bottle neck with a section of bandanna to filter water going in. Use a clove hitch or slip knot to secure the bandanna. This also puts a safety lead on your bottle to avoid loss!
Cover your canteen cup with another part of the bandanna and pour the water in the bottle through the bandanna into your cup to filter it a second time. Pour a little of this water into the bottle, to rinse out any particles that got in. Now sterilize your water.
The flaw in these instructions is that most water bottles are at least a quart or a litre, and canteen cups generally about half that! Biggest that springs to mind is the British Crusader MK.II cup at 800 mls.
I will come back to this topic presently.
After you have filtered your water, you still need to sterilize/pasteurize it. One of the most effective ways to ensure water is safe is to bring it to a rolling boil. Many foods you will encounter in a survival scenario will need cooking to make them safe or more palatable.
While there are ways to cook and even boil water without a metal vessel, life is a lot easier with one!

What Is Wrong with the Canteen Cup?

In his recommendations for SERE, Robert DePugh notes “Such cooking as may be essential can be done in the canteen cup.”
Many preppers and soldiers wishing to lighter their load are of a similar opinion.
The catch is that as they come, most canteen cups are wanting in certain respects.
The most obvious of these is most lack a lid. Lids save fuel and time. They keep bugs, dirt, dust and rain out of your food. In an escape and evasion situation, a lid may reduce tell-tale cooking odours.
Most canteen cups also require a stove. If you have to cook over a fire, you will need to jerry-rig some form of pot-support, or wait until the fire dies down to coals.
Not only do the side handles get hot, but your hand comes dangerously close to the fire.
How simpler things would be if your cooking vessel had a bail handle so you could hang it over a heat source!
It is possible to make or buy lids for your canteen cup. Similarly, there are a number of ways to add a bail handle.


I currently have three canteen cups sitting on the work table awaiting conversion. Each month I do not seem to have either the money or the time to gather the necessary tools and materials.
There is an obvious need for a low bulk cooking vessel. Can we do better than a canteen cup?
Suppose I told you that there is a superior alternative that is widely available and ready to use off the shelf, complete with bail handle and lid?

“European” Mess Kits

Instead of a canteen cup, why not carry a mess kit?
Specifically, I am suggesting the sort of military mess kit that looks like a binocular case, being either oval or kidney shaped in cross-section. I have seen these called “European” mess kits, although the Chinese and Imperial Japanese Army seem to have used the design too.
The bottom portion of the kit is a billy, with a bail handle. The upper part typically is a small pan with a side handle. This pan also serves as a lid during cooking or transport.
Many of you will have a passing familiarity with these mess kits. Their potential may have escaped you.
For a camping trip, I typically prefer a more versatile cooking outfit.
For a bug-out bag, where most of your cooking will simply be boiling or reheating, a mess kit of this configuration is ideal.
I have used my Swedish set for winter day hikes, since it fits nicely inside a daysac. With the snow thick on the ground, I have paused to cook myself some hot noodles.
Swedish Mess Kit
The familiar British and American designs of mess kit are actually atypical. The British Army used a “D-shaped” mess kit during the First World War and back through most of the nineteenth century.
The armies of most nations have used “binocular case” mess kits at one time or another. Many nations continue to use this design.
Most of the kits of this type available are described as German or Austrian, or “M31 pattern”. Do not confuse these with the pair of cups that fit outside of the German Army M59 water canteen.
German M31 Mess Tin
The more recent Bundeswehr mess kit variants are to be preferred, since these have handles that can be locked upright or out to one side, away from the flames.
The German kit (and some other examples) includes a third part which is a metal bowl/insert. The hook at the end of the lid handle engages a slot in the bowl, so the two may be carried together, or the pair balanced across the top of the billy.
German Mess Kit with Indert
There are also Chinese manufactured kits that appear to be the same design as the German. These appear to be of new manufacture, rather than military surplus.
Russian, Romanian, Hungarian and Polish surplus examples are also stocked by some suppliers.
At time of writing, prices are comparable to those of many metal canteen cups that come without lids.
Most of these kits must be brought army surplus, so you roll the dice on condition and actual design. If you want something unused, the Chinese-made copies of the German sets are an option.
To these options, I will add the Swedish M40 AL/M44 mess kit set that includes a windshield and spirit burner.
The Swedish kits have become more widely known and popular in recent years. Prices have skyrocketed since I bought mine, decades ago. I am not sure if these are still issued or in production. One company makes a stainless steel copy of the Swedish kit. An aluminium version with a non-stick coating would be very welcome.

The Case Against:

• Let us get one objection to this idea out of the way! This is that a mess kit will not fit neatly around a water bottle in a belt pouch like a canteen cup will.
Firstly, while carrying some water on your person is prudent, you should minimize unnecessary weight. To my mind it is more sensible to carry a canteen cup or equivalent in your pack, not on your belt.
Secondly, water is better carried in a bladder than a bottle. Water in a bottle may slosh around, and that noise may give you away while hunting, nature-watching or in a tactical situation. Excess airspace is seldom a problem with a bladder.
If you do carry water in a bottle, repurposed soda bottles work fine, and are lighter and cheaper than military style rigid water bottles. Soda bottles are much more flexible than thicker bottles. If the contents of a bottle freeze, the ice can be broken up without damaging the bottle.
In sub-zero conditions, carry your water bottles and bladders in the warmest part of your pack. Invert them so that the drinking tube or cap is lowest. Ice floats, so the lowest part of a container will be the last to freeze solid. Ice expands, so leave some airspace within a container if freezing is likely.
If you expect freezing temperatures overnight, pour some of your water into a cooking vessel. Ice in a pot is easier to melt than snow or ice within a bottle.
In very cold conditions, when you heat water, use what you do not use to top-up/warm-up your water containers.
If you do not carry a canteen cup on your belt, and you do not carry a military canteen, it does not matter that your cooking vessel will not nest around a canteen!
• Second objection is that most of these vessels have bare aluminium interiors. If you wade through the media sensationalism, groundless opinion and scare-mongering, you will find the evidence on possible health risks of using aluminium cookware is still inconclusive.
The surface of a cooking vessel is actually aluminium oxide, which serves as a protective coating. Prudence suggests that if you avoid cooking anything particularly acidic in an aluminium vessel, avoid prolonged cooking, or a combination of the two, you should be safe. If you use a very abrasive cleaner on your cookware, leave a short interval for the oxide coating to reform.
For a cooking vessel in an emergency kit, or one that is only used occasionally for trips out, bare aluminium is a legitimate choice. Remember that actual cooking in a survival or E&E scenario will be fairly basic and unsophisticated. Mainly just heating and boiling.
• Third objection to the mess kit is that it is larger than a canteen cup.
In a survival or E&E situation, most of your food will be from plants. These tend to be low in calories, so you will need to eat a lot of them. Bear in mind that in a survival situation, you may have to also cook for someone other than yourself. A cooking vessel larger than a canteen cup may be an advantage.
As my introduction has suggested, being able to heat treat more than half a litre of water at once is useful.
While it has more bulk, a European-style mess kit is still compact enough to fit in most daysacs. The interior space of a mess kit may be packed with food and other useful items, so effectively becomes zero bulk.
Generally, a mess kit is heavier than a canteen cup too, but bear in mind this is for two or three cooking vessels rather than a single one. My German mess kit is 400 g. 350 g if the metal bowl/insert is left at home. My Swedish five piece kit is 875 g, including windshield, burner and empty fuel bottle. Billy and lid on their own are 450 g.
The billy of my Swedish mess kit has a capacity of about 1.3 litres. The equivalent part of the M31 is 1.5 litres. It includes a measuring indent each 500 mls. Oddly, the German kit looks slightly smaller than the Swedish. Both kits can boil more than a litre of water to sterilize it.
For completeness, the lid of my Swedish Kit holds 550 mls. Both the lid and the insert/bowl of the German kit hold 400 mls each.
My Polish mess kit resembles the German model but is smaller. There is no insert and the bail handle lacks any locking mechanism. The billy has a capacity of one litre and the lid 500 mls. It masses 300 g. There is a measuring indent at half a litre.
One odd quirk of the Polish set is that it is top heavy when empty.
To put these masses and volumes in context, my 650 ml Crusader Mk 1 cup alone is 250 g!
Note that masses and volumes on this page were measured using items I personally own. Figures may differ from those given by vendors.

The Case For:

To my mind, it is not a billy if it does not have a bail handle. The bail handle is a simple feature that makes a camping cooking vessel infinitely more practical and versatile.
The bail handle of a billy lets you hang it over a fire. If your stove is a bit wobbly, you can use a tripod or crane for added security of your vessel.
In a previous post, we looked at how useful a bucket might be. A billy is essentially a bucket you can cook in. It may be used to fetch water or to gather berries. You can use it to transport a meal, even while the food is still hot. If you expect rain, leave it outside your shelter to collect fresh water.
An effective cooking vessel should be one of the foundations of your bug-out bag, 72-hour pack or survival kit.
The capacity of a European mess kit makes it more useful and versatile than a canteen cup, yet still compact enough to fit inside a relatively modest capacity bag. Or, looked at another way, it leaves room for something else you will need.
The lid of a European mess kit serves as a pot. This is often described by reviewers as a “frying pan”. It will hold a rasher of bacon, a couple of sausages, or a small piece of fish! More practically, the lid may be used as a drinking vessel, saucepan, plate or bowl. It could also be used as a ladle for bailing water out of an Indian well, or as a snow scoop for adding the final touches to a winter shelter.
The handle of my German kit lid folds easily, so care must be taken when drinking from it. Perhaps hitting the rivets would tighten this up. but I doubt it. Alternatively, drink from the insert/bowl. The handle of the Polish kit is better, but will still fold if held at the wrong angle.
If your cooking ability is limited to warming a can, a mess kit is wide enough to accommodate at least one. Discard the water used to warm a can this way. It will be contaminated with whatever was on the outside of the can, the glue from the label etc.
There are ways to warm a can without using a vessel, but that is outside the scope of this article.
Swedish soldiers call their mess kit a “Snuskburk”, which translates roughly as “dirty bucket”, “filthy jar” or similar. Apparently soldiers often neglect cleaning them after use. I do not really see why this should be the case.
If you have large hands. you may find it difficult to clean the inside of a canteen cup. This is another advantage of the larger capacity of a mess kit.
Your cooking kits should include a small sponge, such as the sort with a nylon scourer page on one side. You can also use this sponge to mop up dew if you are short of water.
With the sponge, have a small bottle of washing-up liquid. I use a 50ml centrifuge tube such as a skirted Falcon.
If you have read my blog on a more efficient way to wash-up, you will know you only need a couple of drops of detergent and a few splashes of water to keep the inside of a mess tin clean. Should you lose your detergent, ashes from the fire may be used instead.
Since the main parts of the mess kit do not nest in anything, keeping the outsides pristine is not a priority. Once cooled, just give the outside a rub with some grass or similar to dislodge any loose soot.
Another advantage of a mess tin is that you get much more bang for your buck. For a similar outlay to a canteen cup, you get a pair of larger capacity cooking vessels. You do not need to buy a lid as an accessory, nor source a hanging device.

Packing and Carrying

Traditionally, a European mess tin is held together with a strap and carried on the outside of a pack or belt kit. Some armies issue pouches, but these generally follow the tradition of “an elephant is a horse built to mil-spec”.
A more effective solution is to make or buy a suitably dimensioned stuff sack. This sack can carry associated items you do not want to carry inside the mess kit, such as your stove and fuel bottle. Double-plastic bag the latter in case of leakage.
To this, add your container of washing-up liquid and your sponge.
Add a spork for eating with and stirring the pot. Since the mess kit does not have a non-stick coating, I use a metal spork that can also be used to lift a hot bail handle. The spork also serves as a can-opener, but I have these on my keyring and Swiss Army knife too.
A triangular bandage, bandanna, tenugui, or piece of old tee-shirt may be used to stop any parts rattling. This also serves as an “oven glove”, water filter and drying cloth.
Fill the interior of your mess tin with items such as a brew kit, packet soup, instant noodles, hot chocolate mix, quick-cook rice, porridge, OXO cubes, water purification tablets, a source of ignition such as a lighter or fire kit and so on. A bit of variety in your diet will always be welcome.

Stoves

There will be times when you cannot use an open fire to cook on.
The Swedish mess kit comes with its own stove in the form of a spirit burner and a windshield/stove.
Do not store fuel in the burner. It will eventually eat through the seals and leak into your bag.
The German mess tin is too big to use in the Swedish windshield. It will fit, but be too tight. Trying to remove the hot billy from the burning stove is not recommended!
European mess kits will work with a wide variety of other stove types. Some may need to be turned down a little to compensate for the pots' non-circular shape.
A hobo-stove made from a soup can will be of a good size for a European mess tin. Spirit burners may be easily made from aluminium cans, such as shown here and here. Some other homemade stove designs are shown by my pages here.
Many of the designs of stove intended for use with canteen cups or other designs of mess tin will work well with European mess kits. For example, the Crusader Mk II stove, which can use either hexamine solid fuel blocks or alcohol gel. The stove is designed so that the canteen cup nests slightly inside when in use. The mess billy is a little too big for this but will sit comfortably on top.

Improvements

As I have discussed in a previous blog, mess tins are not as widely used by the military as they once were. Many soldiers now make do with just a canteen cup. Most of us, however, do not enjoy the extensive logistical support most soldiers have.
One company is already offering a stainless steel copy of the Swedish mess kit, so I think there is a good case for commercial versions of the European style mess tins.
I think many of us would be interested in an aluminium version of the Swedish kit with a non-stick or hard anodized coating. Essentially, the same materials and finish as the Crusader Mk. II cup.
Some of us would probably prefer a Swedish mess kit that was a little more compact. On the other hand, I think there would also be potential users that want it a little bigger.
An improved version should probably be available in one litre and 1.5 litre variants. The most practical way to do this would be to have two billies which only differ in depth. All other components would be the same for both variants.
Features I like from the German mess kit are the measuring indents, the locking mechanism on the bail handle and the insert. An insert for the Swedish mess kit might be useful, particularly if available in alternate materials such as plastic.
The stove for the improved mess kit should be capable of taking several fuel types. For example, hexamine, alcohol gel and spirits. Something along the lines of a scaled up Crusader Mk II stove, perhaps.

 

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Phillosoph

Less Plate, Less Pot, Eat Less

One of the interesting things I have learnt during lock-down was that I could be happy with much smaller portions of food than I was accustomed to.
Before lock-down, I had already stopped including pasta, potatoes or rice in my meals.
Meals at home would be just meat and vegetables.
During lock-down, many meals became just a portion of meat or fish (battered fish bakes very nicely in a halogen oven!).
Other nights, dinner might just be a bowl of sweetcorn with a dash of Tabasco. The roast potatoes I had left after Christmas dinner formed a couple of nights' dinners on their own.
While individually, many of these meals were not balanced, things seemed to even out nutritionally over a week or more.
Generally, these relatively modest portions satisfied me.
If I felt peckish later on, I would eat some fruit. If a fancied some desert, this would often be fruit.
Some nights, when I did not feel hungry, dinner might just be fruit.
Typically I only ate twice a day.
Breakfast/brunch was usually a serving of porridge with a few sultanas.

Less Plate, More Satisfaction?

I am reminded of this since recently I heard someone comment “People eat too much because plates are too big! Use smaller plates and they will eat less.”
Often when eating my modestly sized meals, I have used the small 21cm diameter side plates rather than the full-sized dinner plates.
When food does not need cutting up, I usually use a 16cm/ 500ml bowl.
My small meals had satisfied me both physically and psychologically. Enough really is as good as a feast!
I did a little research, and the idea of using smaller plates has some support.
I also came across the suggestion that plate colour may also have an effect on satisfaction. My small plates and bowls are black, which is a good colour for contrast. Red is apparently even better.
There seems to be something to all this.
The “first bite is always with the eye”, so there seems to be some logic that the presentation of a meal has some effect on psychological satisfaction with portion size.
If you want to drop a little weight, a few red bowls and small plates may be a useful investment. I would advise getting those that can be used within a microwave oven.
After you eat, it is a good idea to drink a glass of tap-water and clean your teeth.

Smaller Pots

To the above, I have an additional suggestion.
If you cook your own meals, try using smaller cooking vessels.
It is all too easy to increase the quantity you are cooking if you use large capacity pots. And once the food is cooked, it would be sinful to let it go to waste! Instead it goes to waist.
I have put my large pans back in the cupboard and dug out a couple of small saucepans, each about one-litre capacity and around 17cm diameter.
For meals for a single person these should be quite adequate for anything you need a saucepan for.
I have an even smaller “milk pan”, but this is in daily use cooking my porridge. Also milk pans generally do not come with lids, and a lid is often needed for more efficient cooking.
A smaller pan may mean you have to cook on a smaller hob than you usually used.
I have also noticed I need a slightly lower flame setting to prevent flames wastefully lapping up the sides of the pot.
Thus, using a smaller pot is saving me some fuel and money. Smaller capacity saves both time and water.
And if further incentive were needed, mastering cooking with small pots is good training for when you may have to cook in just a canteen cup or mess tin.
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Phillosoph

Canteen (cup) Coffee

I have been using the past few months productively. I may not be able to go out much, so why not use the time to finally get around to all those little jobs that stack up? I have washed my down jacket, replaced the zips in two jackets and the cuffs in another.
It is also a good time for various experiments! I love my coffee, and I do mean coffee, not the horrible instant chemicals that masquerade under the name. It seems a great shame that our young men and women risk their lives serving their country and the last thing they may drink is such crap.
While researching how to made a decent cup of coffee in the field, I came across this interesting website. How you go about making coffee (or tea, for that matter) can have a considerable influence on the taste. Relatively recently my coffee machine broke down and I went back to using a cafetiere (aka “French Press”). The first few cups I made were unimpressive. It makes all the difference if you wet the grounds with a small volume of boiling water and let them “bloom” for 30 seconds. This is probably a good technique to try with coffee bags.
Coffee bags seem to finally be becoming more widely available. Your brew kit probably already includes tea bags, so there is not reason not to carry coffee bags instead of sachets of foul smelling instant muck. But what if you cannot get coffee bags?
This page has a very useful description of five ways to “Make coffee without a maker”. This includes ways to improvise filters and coffee bags. Adding a piece of cloth to your brew kit is worth considering.
Many of these methods work best if you have one vessel for boiling water and another for drinking or brewing in. Let us assume you have listened to all my advice on saving weight and just have a canteen cup.

Making Greek/Turkish coffee is a little involved, so the method of choice for canteen cup brewing is “cowboy coffee”.
How I did it was thus: Fill your (metal!) canteen cup to about a centimetre above the second mark. I am using a Crusader 2 and each mark is equivalent to about a mug-full. Try this at home in the kitchen. Put your canteen cup on to boil. I will assume you are only using your canteen cup. If you boil up the water in a more efficient vessel the volume you add to the cup will need to be less.
Wait for your water to boil. If you think a watched kettle takes ages, a watched canteen cup takes longer! Wait for a “rolling boil”. This is the point where the surface of the water gets stirred up by bubbles. Remove your cup from the heat and dump in about two and three-quarter tablespoons of coffee. Some say wait 30 secs before adding the coffee. Good coffee needs water at about 90-95 centigrade rather than full boil. Give each spoon of coffee a good stir so the spoon/ spork comes out clean each time. Cover your canteen cup and let it sit for about four minutes. It needs time to brew and it will be too hot to drink yet, anyway.
And it is ready! Ideally you can decant the coffee into another cup for drinking, but in our canteen cup scenario that may not be possible. Most of the grounds will have settled out. They will not be a problem unless you try and drain the cup to the bottom. In some westerns they mention settling the grounds by adding crushed eggshell to the coffee. Good luck finding one of those out in the field! “Jack Knife Cookery” also suggests you can use “spotlessly clean gravel” to settle the grounds. More practically, a dash of cold water will settle the ground and cool the coffee to drinking temperature. I don’t usually bother, but you may feel different if you have to drink direct from the hot canteen cup. Remember, a little bit of foil over the cup edge can save burnt lips.
“Jack Knife Cookery” gives a slightly different method for making coffee. Take a fistful of coffee for each individual and add cold water. Allow to sit for a while. Then bring your coffee just to the boil. Remove from heat and place the pot at a distance from the fire so that it is just simmering.
A couple of tricks inspired by Greek/ Turkish coffee are worth mentioning. This coffee is often made with coffee ground to very fine powder. This seems to help the grounds settle at the bottom. If you like your coffee sweet, add the sugar to the water before you make the coffee, like the Turks and Greeks do. Stirring and coffee grounds do not mix, or rather, it does!
The Scout Handbook of 1911 gives an alternate method for campfire coffee:
“For every cup of water allow a tablespoonful of ground coffee, then add one extra. Have water come to boiling point first, add coffee, hold it just below boiling point for five minutes, and settle with one fourth of a cup of cold water. Serve. Some prefer to put the coffee in a small muslin bag loosely tied.”
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Phillosoph

Optimizing Canteen Cups

Yesterday I happened across this webpage.
This is a concept that I have encountered before: that the optimum proportions for a cylinder are to have it at a height equal to its diameter.
The non-calculus explanation for this goes something like “a sphere has the lowest ratio of surface area to volume and a cylinder of equal diameter and height is closest that a cylinder can get to a sphere”.
Optimum use of materials means less weight to carry. 
You would think there would be a special name for such a cylinder so proportioned, but if there is I have yet to encounter it. Update: Equilateral Cylinder.
This concept can be applied to the design of hiking and survival gear.
Yesterday I wrote a little about canteen cups and muckets. In a previous post I mentioned a idea that a good size for an eating vessel was around half a litre.
If you have to travel light, your main, probably only, cooking vessel will be a canteen cup, and this will also serve as your bowl and your mug.
Most of us have to make do with whatever we can get, which is usually a military design.
Perhaps our most important, most likely cooking vessel deserves greater consideration?
Let us imagine we are designing a better canteen cup. The above concepts may play a part.
The typical military canteen cup has a kidney-shaped cross-section. They are designed with the assumption that they will be carried with a water-bottle, and that that bottle may be worn on the belt.
Assumptions are always dangerous beasties, and should occasionally be tested to discover if they have gone rogue!
(Military water bottles of kidney or oval section date to at least the 18th century and therefore predate their being worn in belt pouches!)
Obviously, carrying a supply of water on your person is prudent. Depending on situation and other factors this may be anywhere between 500 mls to 2 litres. Larger volumes should be considered a pack item.
Your typical military water-bottle is not the best way to carry water on your belt. If you land on it when falling or taking cover, it can hurt or bruise you.
If it is only partially filled, noises of water sloshing may betray you.
Many designs have a cup that fits over the top of the bottle, meaning you have to remove this and keep it safe every time you want to drink from the bottle. That snap-link I told you to attach to your webbing can prove useful here, but this can still be a hassle when you are half-way up a windy hillside and trying not to drop your rifle or lose sight of your mates.
For the above reasons a lot of soldiers and outdoorsmen now prefer bladders with drinking tubes such as Camelback and Platypus.
Does the cup need to fit outside a water-bottle? That interior space can be put to use for lots of other useful items. A hank of cord, fuel tablets and/or tube of alcohol fuel paste, small medical kit, sewing kit, spare lighter, tea and coffee bags, instant soup, OXO cubes and so on.
Does the cup need to be on your belt?
Generations of British soldiers will probably disagree with me here, but usually a hot cuppa is not life and death.
Your survival gear should be at skin level and your belt/webbing reserved for immediate use items: ammo, a good knife, a couple of litres of water, CI-IFAK trauma kit.
Your canteen cup should be a pack item, preferably in a readily accessible side-pocket.
What is the ideal shape for a canteen cup?
A spherical vessel is not really practical for a number of reasons. A hemispherical bowl of around 500 mls capacity will be about 12 cm/5" across and 6 cm/2.5" deep. Such a bowl can be used for both eating and drinking from but may not be the best shape for a cooking vessel. Woks generally need to be wider.
A cube of around 500 mls capacity has 8 cm sides. The corners of a cube may be difficult to get clean with a vessel of this width.
Another space-efficient option is a half-cube, 10 cm square and 5 cm deep. This has potential. This might resemble a smaller, square-section version of the familiar British Army mess-tin. Plenty of tea has been drunk from these, but it is not the best shape for a mug.
This brings us back to a cylinder of equal diameter to height, or thereabouts. For a capacity of about 500 ml, height and diameter will need to be around 9 cm/3.5".
This seems wide enough to eat out of and keep clean, deep enough for cooking and drinking. On the other hand, this shape may be too wide for easy carriage in a back-pack side-pocket.
This suggests that our canteen cup should be flattened in cross-section, and if we take this route we might as well give it a kidney-shaped cross-section. Realistically, most end-users will probably not buy a canteen cup unless it is this shape!
There is probably an optimum ratio of height to end-size for a kidney-section vessel, but the calculus is beyond me.
The above figures are based on another assumption: that we want a volume of around 500 mls.
Looking at four of the metal canteen cups I own, there is a notable difference in sizes.
The British Crusader Mk1 is noticeably bigger than the US (actually Dutch) cup and the upper cup from the Bundeswehr M59 canteen. This may partially be so the Crusader can fit over the bottom of the Osprey waterbottle. The Osprey has a plastic mug that fits over the top (!).
Theoretically you can carry both this mug and the metal Crusader around the same bottle. In practice you are better leaving the plastic mug for kit inspections. Also notable is that the Crusader Mk2 has a larger capacity than the Mk1.
A quick exercise with a measuring jug and some water yielded the following approximate volumes:
  • German M59 upper cup: 450 ml
  • Dutch canteen cup: 500 ml
  • Crusader Mk1: 650 ml
  • Crusader Mk2: 800 ml
The Dutch cup appears closest to our theoretical ideal. This is about 13 x 8 cm across and 9.5 cm deep. I don’t know if that is optimal, but the basic shape has not changed since 1910!
The Dutch cup is a sound choice for your emergency kit, but the British cups are ahead on features such as non-stick coatings, measuring marks and accessories. 

Even more interesting was weighing the cups. The Dutch cup was 9.4 oz/266 gm, the Crusader Mk 1 was 9.7 oz/275 gm yet the larger volume Mk 2 only 6.9 oz/195 gm.
What this boils down to (pun intended) is that most of the commonly available choices are fairly sound, but there is room for improvement.
While issues such as lids and bail handles need addressing, optimizing proportions could save additional weight.
A smaller version of the Crusader Mk2 would be an attractive product.
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Phillosoph

What's a Mucket?

Today I was woken from my slumbers by a hailstorm rattling against my window.
When I was a young boy, I was very interested in spiders and read many books about them. Even with this knowledge, it still impresses me that a flimsy looking cobweb caught so many hailstones, so they appeared frozen in mid air.
My day started with me being reminded of old knowledge, so I was pleased to discover something new while I drank my coffee:
I came across the word “mucket”.
Most sources will assure you that a mucket is a variety of bivalve, resembling a mussel. But it was also used for a much different beast.

Mucket is presumably a portmanteau of “mug” and “bucket”. Alternate names are “coffee boiler” or “boiler cup”.

The sites offering them for sale are mainly geared to supplying American Civil War reenactors.

Some of the examples offered us the original construction methods and materials such as soldered tin, which is less than ideal for actual use.

Others look the part but use modern construction and materials such as stainless steel.

I have been planning to write a post on canteen cups, but I am holding off until I can get around trying to make lids for mine.
At around 24 fl.oz (c.710ml) the mucket fills a similar niche to the modern canteen cup, but I have to say it is ahead on some of its features.
The mucket has a bail handle so that you can hang it over a fire.
And not only does it have a lid, but one that is attached by a hinge, at least in some examples I have seen!
The lids have a ring, allowing you to raise them with a stick or similar implement rather than burning your fingers.
Admittedly, it is not kidney shape in section, but since a canteen cup (or mucket) should be in a pack rather than extra weight on your belt, this is a minor issue.
Camouflage not being an issue, the Civil War soldier hung his mucket outside his ration bag.
Hopefully some manufactures will have a good look at the mucket and design more capable canteen cups.